Replacing the rear bumper brackets XJ40

The rear bumper mounts are often the cause of a thumping sound at the rear of the car and is frequently accompanied with a lop sided bumper.

The mounts consist of a metal bracket with a bolt through the middle terminated with a captive nut and retaining clip.

The mounts fit directly to the body shell via two bolts. There is also a thin rubber gasket - which must be replaced.

The long central bolt with a drop spacer fits through the rear bumper outer casing and cross member up through mount and into the captive nuts above the cross member itself.

To do this job you will require the tools and parts listed at the end of this article.

Failure is often found to look like the pictures below. (x300 shown but XJ40 similar)

Rear mounting long bolts and spacers
Coroded rear mount


To remove the bumper follow these steps

  1. Remove both of the tail pipe trims.
  2. Undo the two 19mm long bolts that secure the bumper to the mounts or if they are as bad as the ones shown it may well pull off but you don't really want to try that.
  3. Once removed slide the bumper backwards with the help of an assistant gripping ether side and the rear. If reverse sensor radar is fitted unplug the connectors to the sensors in the bumper.
  4. Move the bumper assembly to a safe storage area away from the car and stow it in a manner in which it will not become damaged.
  5. remove the two (per side) 13mm flanged nuts from the original mounts and remove the mount form the car.
  6. Clean off the old gaskets from the car and discard

Reassemble is the reverse of the above. Noting the following:

The adjusters need to be set to allow a gap of 5mm when the bumper is refitted between the lower lip of the valance and the top of the bumper trim this equates to a gap of 38mm from the top of the adjuster collets to the valance lip as shown below.

adjustment and alignment

New mounting

The picture below shows the correct arrangement of the bolts and spacers prior to reassembly.

It is important that protection of the metal surface is given consideration to prevent your new ones from rotting

old and new long bolts

Tools:
13mm Spanner (open and offset ring)
13mm Socket
19mm Socket, wrench and 100mm extension arm
Stiff brush for cleaning away mud
Anti corrosive compound and a water resistant lubricant.

Parts required Rear only:
Rear mounts x 2
M8 flanged nuts and washers x 8
Long bolts (special Part) x 2
Spacers x 2
Gaskets x 2
Parts Side:

Buy the parts online -

Each rear set includes: to VIN683729
1 rear mount
1 gasket
1 Long stud mount
1 Spacer
2 flanged nuts and washers

Each side set includes: to VIN683729
Slipper bracket
Slipper guide bracket
Washers (4 required)
Bolts (4 required)
Locator
Gasket

Product: SKJ3030 XJ40 Rear bumper mount kit to VIN683729
Quantity:
 
Price inc vat £32.67 exc vat £27.80
Product: SKJ3031 Side mounts Rear bumper XJ40 to VIN683729
  Quantity:
 
Price inc vat £52.22 exc vat £40.44
Refitted

Pictures reproduced by kind permission of JWM member Sean's Dad (Dan) Copyright 2007 by Dan.
Except for adjustment line drawing (c) Copyright Jaguar Cars ltd. 1994